Research and Development

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R&D and Manufacturing Units

Unit I – MIDC Badlapur, Maharashtra

This facility has R&D centre along with a manufacturing unit with approximately 30,000 litres reactor capacity. R&D is equipped with fume hoods, RBF, autoclaves, flow reactors, and other equipment. It also has a process engineering lab and a lab for process safety.

This unit is capable of handling the following reactions :
  • Asymmetric Hydrogenation
  • Pd-Catalyst Reaction
  • Chiral Chemistry
  • Darzens Glycidic Ester Condensation
  • n-Butyl Lithium Reaction
  • Hetero Diels Alder Reaction
  • Cyclopropane Chemistry
  • Purine Chemistry
  • Catalytic Hydrogenation
  • Pyrrole Chemistry
  • Nucleoside Chemistry
  • Nucleotide Chemistry
  • Carbohydrate Chemistry
  • Pyridine Chemistry
  • Suzuki Coupling & Reaction
  • Pyrimidine Chemistry
  • Swern Oxidation
  • Indole Chemistry
  • Sandmeyer Reaction
  • Grignard Reaction
  • Biocatalysis
  • Organoboron Chemistry
  • Triphosgene Chemistry
  • Nitration
  • Bromination

Unit II & III (Custom Synthesis Division) - Maharashtra & Gujarat

The facility has six manufacturing blocks aligned with more than 125 reactors (SS reactors, GLR reactors, hydrogenator) with a combined capacity of 55000 litres. It is engaged in the manufacturing of intermediates, Regulatory Starting materials (RSM) required for API and NCEs. The operations of this unit are in the hands of extremely skilled personnel who ensure adherence to quality systems and procedures.

This unit is capable of handling the following reactions :
  • Hydrogenation
  • Bromination
  • Chlorination
  • Condensation
  • Reduction
  • Oxidation
  • Sulfonation
  • Hydrolysis
  • Esterification
  • Friedel–Crafts alkylation
Capabilities :
  • To carry out hydrogenation up to 10 kg /cm2
  • Reaction temperature from - 80oC to 200oC

MANUFACTURING FACILITIES

Delicare currently operates multiple manufacturing sites in Maharashtra and Gujrat, in India. The pilot plants at Delicare are capable of handling high potent products and several low dose products under cGMP.

Delicare is Commercial-scale manufacturer of non-potent & highly potent APIs to deliver from gram scale to 1000’s of tons under cGMP.

Delicare’s pharma areas comply with class 10,000 clean air requirement and each pharma will have suitable filtration and drying equipment like centrifuge, ANFD, VTDR, RCVD, milling and sieving equipment’s.

KILO LABS :
  • Kilo Lab (cGMP)
  • Flexible, Multi-purpose
  • Scale-up studies
  • Production of Kgs to 00s of Kgs scale
PILOT PLANTS :
  • Physical segregation and containment for processing and isolation
  • Containment systems are in place to handle the hazardous reactions
  • All pilot plants are equipped with cryogenic, high temperature and high vacuum capabilities and offer a broad range of isolation equipment
COMMERCIAL SCALE :
  • Multipurpose production facilities offering greater flexibility
  • Special Production Blocks to handle pyrophoric reactions, high energetic, Azide chemistry, High Pressure with fool proof safety requirements
  • Batch sizes as large as 3 MT